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1993-2002 Kawasaki KX250 Black Boyesen Clutch & Ignition Cover Set

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$185.84
While uncommon, some items may ship from a separate warehouse

About the Clutch Cover


Features
Set your ride apart from the rest with the ultimate look in race performance
Lightweight factory clutch covers provide years of outstanding protection; guaranteed not to warp
Individually surfaced for a perfect, leak-free fit
Super-tough, powder-coated finish resists weathering and wear and tear
Asbestos-free gasket is bound with nitrile for tight, leak-free seal

Specs
Color/Finish Powder-Coated / Black
Model Factory Racing
Product Name Cover
Riding Style Off-Road
Type Clutch
Units Each

Package info
Weight 1.13 lbs
Height 2.55
Length 8.03
Width 8.03

About the Ignition Cover

Features
Look like a professional with the Factory Ignition Cover
Seals properly, guarding inside of engine from dirt and water and outlasts stock covers
Boyesen Factory Covers are cast from the highest grade of aluminum and are strong yet lightweight
Super-tough, powder-coated finish resists weathering and wear and tear

Units Each
Color/Finish Powder-Coated / Black
Material Aluminum
Type Ignition
Product Name Cover
Riding Style Off-Road
Model Factory Racing

Package info
Weight 0.69 lbs
Height 2.51
Length 7.79
Width 7.79

About the 1993-2003 Kawasaki KX250

The 1993-2003 Kawasaki KX250 is widely recognized as one of Kawasaki's greatest two-stroke motocross bikes, notable for its championship pedigree, reliability, aggressive performance, and rider-friendly ergonomics. It holds legendary status among enthusiasts for its success in AMA motocross and supercross competition, as well as its dominance in amateur racing circles.

Here’s a detailed look at the 1993-2003 Kawasaki KX250:

Overview and Historical Context:

During this period, the KX250 was a cornerstone in motocross racing, directly competing with bikes like the Honda CR250R, Yamaha YZ250, and Suzuki RM250. Kawasaki continuously refined the KX250 each year, focusing on delivering a potent but manageable powerband, exceptional suspension performance, and impressive handling characteristics.

This era saw riders such as Jeff Emig, Mike LaRocco, Ricky Carmichael, and later James Stewart achieve significant victories aboard KX250s, further cementing its legacy.

Engine & Performance:

  • Engine Specifications:
    • 249cc liquid-cooled, two-stroke single-cylinder engine
    • Reed valve intake system
    • Kawasaki Integrated Power Valve System (KIPS) for improved powerband control
    • 5-speed close-ratio gearbox
  • Performance Characteristics:
    • Powerful, versatile powerband with excellent midrange torque
    • Smooth yet aggressive throttle response
    • Consistently regarded as one of the strongest engines in the 250cc class, particularly from midrange to top-end

Chassis, Suspension, & Brakes:

  • Frame:
    • Steel perimeter frame with consistent incremental improvements in geometry and rigidity
    • Known for exceptional stability at speed and predictable cornering behavior
  • Suspension:
    • Typically equipped with Kayaba (KYB) suspension components:
      • Front: Fully adjustable inverted cartridge forks, known for plush but race-oriented performance
      • Rear: Uni-Trak linkage rear suspension with fully adjustable KYB shock absorber, notable for progressive feel and effective damping
  • Braking System:
    • High-quality Nissin hydraulic disc brakes (front and rear), delivering excellent stopping power, reliability, and consistency

Evolution by Model Years (1993-2003):

1993-1994:

  • Major redesign in ’93 introduced improved ergonomics, stronger engine, updated suspension settings.
  • Excellent midrange power and smoother throttle response made these models favorites among amateur racers.

1995-1997:

  • Continued refinements, including chassis geometry tweaks, improved suspension valving, and incremental engine improvements.
  • 1996-1997 models became known for outstanding overall balance and handling. The ’97 model, notably ridden by Jeff Emig to the AMA MX Championship, is particularly sought-after.

1998-2000:

  • Further chassis and suspension updates for improved handling and stability.
  • Engine powerband became more aggressive yet remained manageable.
  • Ricky Carmichael dominated AMA racing in 1998-99 aboard KX250, elevating its reputation even further.

2001-2003:

  • Further refined suspension, particularly forks, improved overall feel and rider comfort.
  • Enhanced ergonomics and reduced vibration contributed to better rider control.
  • 2003 marked the last year before significant updates in later models; these final years maintained competitive relevance and reliability.

Racing Legacy and Notable Riders:

The KX250 achieved numerous AMA Motocross and Supercross victories and championships in this era:

  • Jeff Emig:
    • AMA Motocross National Champion (1996, 1997)
    • AMA Supercross Champion (1997)
  • Ricky Carmichael:
    • AMA Motocross National Champion aboard KX250 (1998-1999)
    • Multiple race victories that solidified the KX250's legendary reputation
  • James "Bubba" Stewart:
    • Debuted in professional motocross aboard KX125 but practiced and trained extensively on KX250 in the early 2000s, contributing to its image and market appeal.

Popularity & Collectibility:

The 1993-2003 Kawasaki KX250 remains very popular among collectors, vintage racers, and two-stroke enthusiasts, owing to its:

  • Impressive racing heritage and championship success.
  • Excellent aftermarket parts availability.
  • Simple maintenance and robust reliability.

Most Collectible Models:

  • 1996-1997 (Emig Championship models)
  • 1998-1999 (Carmichael Championship models)
  • 2003 (final year before major revisions)

Common Maintenance & Issues:

  • KIPS Valve Maintenance:
    Regular cleaning and lubrication essential to maintain proper power valve function and engine performance.
  • Top-End Rebuild:
    Typical maintenance interval around 40-60 hours of aggressive riding.
  • Suspension Maintenance:
    Regular servicing of fork seals and rear shock recommended to retain excellent handling characteristics.
  • Water Pump & Cooling System:
    Periodically inspect impeller and seals, as these can require maintenance due to age.

Summary:

The 1993-2003 Kawasaki KX250 stands out as a classic motocross icon, prized for its powerful yet manageable engine, balanced handling, competitive race record, and robust build quality. Its impressive racing pedigree and solid aftermarket support continue to make it highly desirable for collectors, amateur racers, and two-stroke enthusiasts today.