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Boyesen Factory Ignition Cover Magnesium for Yamaha YZ250/YZ250X 1999-2023

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$87.95
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The Yamaha YZ 250 is one of the most iconic motocross bikes in history, revered for its powerful two-stroke engine, lightweight handling, and durability. Known as a benchmark in the two-stroke motocross world, the YZ 250 has remained a favorite among racers, enthusiasts, and off-road riders since its debut.


General Overview

  • Category: Motocross / Off-road
  • Production: Continuously produced since 1974.
  • Engine Type: Two-stroke single-cylinder
  • Reputation: Known for its strong power, agile handling, and reliability, the YZ 250 is widely considered one of the best two-stroke bikes ever made.

Engine and Performance

  • Displacement: 249 cc
  • Cooling System: Liquid-cooled (introduced in 1982) for consistent performance.
  • Bore x Stroke: 66.4 mm x 72.0 mm
  • Compression Ratio: Approximately 8.9:1 (varies slightly by year).
  • Carburetor: Keihin or Mikuni (38 mm, depending on model year) for precise fuel delivery.
  • Horsepower: Approximately 46 HP, making it one of the most powerful two-stroke 250 cc motocross bikes.
  • Power Valve: Yamaha Power Valve System (YPVS) introduced in the early 1980s, providing smoother transitions between low, mid, and high RPM power.
  • Powerband: Known for its explosive mid-to-top-end power, while the YPVS broadens usability in lower RPMs.

Drivetrain

  • Transmission: 5-speed manual gearbox for precise control and versatility.
  • Clutch: Multi-plate wet clutch for smooth and reliable engagement.
  • Final Drive: Chain drive, standard for motocross bikes.

Chassis and Suspension

  • Frame:
    • Early Models: Steel frame.
    • 2005-Present: Aluminum twin-spar frame for reduced weight and increased rigidity.
  • Front Suspension:
    • Early models: Conventional telescopic forks.
    • Modern models: KYB Speed-Sensitive System (SSS) 48 mm inverted forks.
    • Fully adjustable for compression and rebound damping.
    • Travel: Approximately 11.8 inches.
  • Rear Suspension:
    • Yamaha’s Monocross system with KYB shock.
    • Fully adjustable for preload, compression, and rebound damping.
    • Travel: Around 12.4 inches.
  • Handling: Lightweight and agile, excelling in tight tracks and jumps.

Brakes and Wheels

  • Front Brakes: Single hydraulic disc brake (dual-piston caliper).
  • Rear Brakes: Single hydraulic disc brake (single-piston caliper).
  • Tires: 21-inch front and 19-inch rear, designed for motocross and off-road terrains.

Dimensions and Weight

  • Seat Height: Approximately 38 inches, suitable for taller riders.
  • Ground Clearance: 14 inches, ideal for navigating obstacles on the track or trail.
  • Weight:
    • Dry weight: Around 227 lbs.
    • Wet weight (ready to ride): Approximately 231 lbs.
  • Fuel Capacity: 2.1 gallons, with a reserve for longer rides.

Key Updates by Era

  1. 1970s:
    • Debuted in 1974 as Yamaha's first dedicated motocross bike.
    • Air-cooled engine with a steel frame and drum brakes.
  2. 1982:
    • Transitioned to liquid cooling, significantly improving performance and reliability.
    • Introduction of the YPVS for smoother power delivery.
  3. 1990s:
    • Refinements to suspension and engine for competitive racing.
    • Updated ergonomics and improved weight distribution.
  4. 2005:
    • Major redesign with an aluminum twin-spar frame, reducing weight and improving rigidity.
    • Updated suspension for better handling.
  5. 2015:
    • Further suspension refinements with KYB SSS forks for superior damping.
    • New bodywork and modernized ergonomics.

Features

  • Durability: Yamaha’s reputation for reliability is evident in the YZ 250, which can handle rigorous motocross conditions with proper maintenance.
  • Ergonomics: Slim profile for easy rider movement and control.
  • Aftermarket Support: Extensive, with countless options for performance upgrades, replacement parts, and customizations.
  • Versatility: While designed for motocross, it is also widely used for off-road riding, desert racing, and even hill climbing.

Pros

  • Powerful and reliable two-stroke engine.
  • Lightweight and nimble, offering excellent handling on tight tracks.
  • Proven suspension with class-leading KYB SSS forks.
  • Durable components designed to withstand heavy use.
  • Easy to maintain compared to modern four-stroke motocross bikes.
  • Long production history ensures ample parts availability and aftermarket support.

Cons

  • Requires frequent maintenance, especially top-end rebuilds, due to the two-stroke engine.
  • Vibrations can be noticeable, especially at high RPMs.
  • Limited low-end torque compared to four-stroke competitors.
  • Kickstart only, which can be a drawback for some riders.

Riding Experience

  • The YZ 250 is a thrilling machine, delivering exhilarating power and precise handling.
  • It excels in motocross racing, with quick acceleration and strong performance in jumps, corners, and straights.
  • Its lightweight design and nimble handling make it forgiving and fun for intermediate and advanced riders.

Legacy

  • The Yamaha YZ 250 remains one of the most iconic and respected two-stroke motocross bikes ever made.
  • Its longevity in production speaks to its popularity and effectiveness in the motocross and off-road communities.
  • Even in the modern era of four-stroke dominance, the YZ 250 continues to have a loyal following and is a common choice for riders seeking the simplicity and excitement of two-stroke power.

If you’re considering a Yamaha YZ 250, you’re investing in a legendary motocross machine with a proven track record. Whether for racing, recreational riding, or vintage competition, the YZ 250 delivers thrilling performance and exceptional durability.

Enhance your Yamaha YZ250 or YZ250X with the Boyesen Factory Racing Ignition Cover in a sleek magnesium powder-coated finish.

Engineered to provide a professional, race-inspired appearance, this ignition cover not only elevates the aesthetics of your bike but also delivers superior protection for your engine components.

Crafted from the highest grade of aluminum, this ignition cover is both strong and lightweight, ensuring durability without adding unnecessary weight to your bike.

The super-tough, powder-coated finish effectively resists weathering and wear, maintaining its pristine look even under the most demanding off-road conditions. Designed to seal properly, it guards the inside of your engine against dirt and water, outlasting stock covers for long-lasting performance.

Each cover is individually surfaced to guarantee a perfect, leak-free fit, ensuring optimal engine performance and preventing oil leaks.

Whether you're navigating rugged trails or competing on the track, the Boyesen Factory Ignition Cover offers the reliability and style that off-road enthusiasts demand.


Item Specifics:

  • Brand: Boyesen
  • Manufacturer Part Number: SC-32AM / 0940-0220
  • Product Name: Ignition Cover
  • Type: Ignition
  • Model: Factory Racing
  • Color/Finish: Magnesium / Powder-Coated
  • Material: Aluminum
  • Units: Each
  • Riding Style: Off-Road
  • Features:
    • Look like a professional with the Factory Ignition Cover
    • Seals properly, guarding inside of engine from dirt and water and outlasts stock covers
    • Cast from the highest grade of aluminum; strong yet lightweight
    • Super-tough, powder-coated finish resists weathering and wear and tear
  • Package Information:
    • Weight: 0.55 lbs
    • Dimensions:
      • Height: 2.55 inches
      • Length: 7.87 inches
      • Width: 7.79 inches
  • Condition: New

Fitment Table:

This Boyesen Factory Racing Ignition Cover fits the following Yamaha models:

Year Make Model
1999 Yamaha YZ250
2000 Yamaha YZ250
2001 Yamaha YZ250
2002 Yamaha YZ250
2003 Yamaha YZ250
2004 Yamaha YZ250
2005 Yamaha YZ250
2006 Yamaha YZ250
2007 Yamaha YZ250
2008 Yamaha YZ250
2009 Yamaha YZ250
2010 Yamaha YZ250
2011 Yamaha YZ250
2012 Yamaha YZ250
2013 Yamaha YZ250
2014 Yamaha YZ250
2015 Yamaha YZ250
2016 Yamaha YZ250X
2017 Yamaha YZ250X
2018 Yamaha YZ250X
2019 Yamaha YZ250X
2020 Yamaha YZ250X
2021 Yamaha YZ250X
2022 Yamaha YZ250X
2023 Yamaha YZ250X

Note: Please verify your motorcycle's model and year to ensure compatibility before purchasing. 


Upgrade your bike's performance and style with the Boyesen Factory Racing Ignition Cover. Order yours today and experience the difference on every ride!