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Boyesen Factory Clutch Cover Magnesium for Kawasaki KX250 1993-2002

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$95.95
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About The 1993-2002 Kawasaki KX 250

The 1993-2002 Kawasaki KX 250 was a standout in the two-stroke motocross world, praised for its potent engine, competitive handling, and continual improvements. Here’s an in-depth overview:


General Overview

  • Model Years: 1993-2002
  • Category: Motocross / Off-road
  • Engine Type: Two-stroke single-cylinder
  • Reputation: Known for its raw power and excellent suspension, the KX 250 became a favorite among motocross enthusiasts and racers.

Engine and Performance

  • Displacement: 249 cc
  • Cooling System: Liquid-cooled for consistent performance during intense racing.
  • Bore x Stroke: 66.4 mm x 72.0 mm
  • Compression Ratio: Varied slightly over the years, typically around 8.6:1.
  • Carburetor: Keihin PWK carburetor (38 mm), providing excellent throttle response and fueling.
  • Horsepower: Approximately 42-46 HP, depending on tuning and model year.
  • Power Valve: Kawasaki Integrated Power Valve System (KIPS) for broader power delivery across the RPM range.
  • Powerband: Strong mid- to top-end, ideal for aggressive motocross riding.

Drivetrain

  • Transmission: 5-speed manual, well-geared for track versatility.
  • Clutch: Multi-plate wet clutch, designed for smooth engagement and reliability under stress.

Chassis and Suspension

  • Frame: High-tensile steel perimeter frame, providing a good balance of rigidity and flex for motocross handling.
  • Front Suspension:
    • Kayaba 43 mm inverted forks (Showa on some later models).
    • Fully adjustable for rebound and compression damping.
    • Approximately 12 inches of travel.
  • Rear Suspension:
    • Kawasaki Uni-Trak linkage system with a fully adjustable shock.
    • Around 12.2 inches of travel, offering excellent control over rough terrain.
  • Handling: Well-known for its stability and ease of cornering, though slightly heavier than some competitors.

Brakes and Wheels

  • Front Brakes: Single 240 mm hydraulic disc with a dual-piston caliper for strong, consistent stopping power.
  • Rear Brakes: Single 220 mm hydraulic disc with a single-piston caliper.
  • Tires: 21-inch front and 19-inch rear, with motocross-specific knobby treads.

Dimensions and Weight

  • Seat Height: Approximately 37.2 inches, standard for motocross bikes.
  • Ground Clearance: Around 13 inches, ideal for jumping and navigating obstacles.
  • Weight: Approximately 223 lbs (dry), on par with other two-stroke competitors.
  • Fuel Capacity: 2.1 gallons, sufficient for motocross races and practice.

Notable Updates by Year

  1. 1993:
    • All-new design with a revised chassis for improved handling.
    • KIPS power valve system updated for smoother transitions between low and high RPMs.
  2. 1994-1995:
    • Improved suspension damping and minor engine refinements.
    • Ergonomic updates for better rider comfort and control.
  3. 1996:
    • Further engine refinements for increased mid-range power.
    • Updated graphics and bodywork.
  4. 1997-1999:
    • Redesigned cylinder porting and KIPS updates for more top-end power.
    • Revised rear suspension geometry for better traction and control.
  5. 2000-2002:
    • Frame and suspension tweaks for improved handling.
    • Engine refinements to make the powerband more linear and manageable.
    • New bodywork and graphics for a modern look.

Features

  • Ergonomics: Slim and compact design, making it easy for riders to shift their weight and maintain control.
  • Exhaust: Tuned expansion chamber for optimal two-stroke performance.
  • Build Quality: Known for durability and reliability under demanding motocross conditions.

Pros

  • Strong, consistent engine performance with broad power delivery.
  • Robust suspension that excels on jumps and rough terrain.
  • Durable and reliable, even under extreme use.
  • Excellent aftermarket support for parts and modifications.
  • Easier to maintain and repair compared to four-stroke counterparts.

Cons

  • Requires regular maintenance, including frequent top-end rebuilds typical of two-stroke engines.
  • Slightly heavier than some competitors, affecting agility in tight sections.
  • Vibrations can be more noticeable compared to modern bikes.
  • Discontinued after 2002, making OEM parts harder to source.

Riding Experience

  • The KX 250 is a powerful, high-revving bike with aggressive handling characteristics, best suited for experienced riders.
  • It shines on open motocross tracks with its strong mid- to top-end power and stable handling.
  • While it has a manageable powerband thanks to the KIPS system, its explosive performance demands skill to harness effectively.

Legacy

  • The KX 250 dominated motocross racing during much of the 1990s and early 2000s, competing with other two-stroke legends like the Honda CR250R and Yamaha YZ250.
  • Even after its discontinuation, the KX 250 remains a favorite among vintage motocross enthusiasts and collectors.
  • Its performance, combined with Kawasaki’s reputation for durability, ensures its place as one of the most respected two-stroke motocross bikes of its era.

If you’re restoring or maintaining a KX 250 from this period, the bike’s robust aftermarket community makes it easier to find parts and upgrades. Its iconic status ensures it remains a beloved choice for those seeking the thrill of a two-stroke motocross machine.

Upgrade your Kawasaki KX250 with the Boyesen Factory Racing Clutch Cover in a sleek magnesium powder-coated finish. Designed to set your ride apart with the ultimate race performance look, this clutch cover enhances your bike's aesthetics while providing superior protection for your clutch components.

Constructed from lightweight yet durable aluminum, this clutch cover is guaranteed not to warp, ensuring years of outstanding protection even under the most demanding riding conditions. Each cover is individually surfaced to ensure a perfect, leak-free fit, maintaining optimal performance and preventing oil leaks.

The super-tough, powder-coated finish resists weathering and wear, keeping your bike looking sharp ride after ride. The cover features an asbestos-free gasket bound with nitrile for a tight, leak-free seal, offering added reliability and peace of mind during your off-road adventures.

Set your ride apart from the rest with this high-quality clutch cover that combines functionality with a professional racing aesthetic. Whether you're competing on the track or exploring trails, the Boyesen Factory Clutch Cover delivers the durability and performance you need.


Item Specifics:

  • Brand: Boyesen
  • Manufacturer Part Number: CC-12M / 0940-0229
  • Product Name: Clutch Cover
  • Type: Clutch
  • Model: Factory Racing
  • Color/Finish: Magnesium / Powder-Coated
  • Material: Aluminum
  • Units: Each
  • Riding Style: Off-Road
  • Features:
    • Set your ride apart with the ultimate look in race performance
    • Lightweight factory clutch cover provides years of outstanding protection; guaranteed not to warp
    • Individually surfaced for a perfect, leak-free fit
    • Super-tough, powder-coated finish resists weathering and wear and tear
    • Asbestos-free gasket is bound with nitrile for a tight, leak-free seal
  • Package Information:
    • Weight: 0.55 lbs
    • Dimensions:
      • Height: 2.55 inches
      • Length: 7.87 inches
      • Width: 7.79 inches
  • Condition: New

Fitment Table:

This Boyesen Factory Racing Clutch Cover fits the following Kawasaki KX250 models:

Year Make Model
1993 Kawasaki KX250
1994 Kawasaki KX250
1995 Kawasaki KX250
1996 Kawasaki KX250
1997 Kawasaki KX250
1998 Kawasaki KX250
1999 Kawasaki KX250
2000 Kawasaki KX250
2001 Kawasaki KX250
2002 Kawasaki KX250

Note: Please verify your motorcycle's model and year to ensure compatibility before purchasing. If you have any questions about fitment or installation, feel free to contact us.


Enhance your bike's performance and style with the Boyesen Factory Racing Clutch Cover. Order yours today and experience the difference on every ride!