You have no items in your shopping cart.
The 2002-2009 Honda CRF450R is a high-performance four-stroke motocross bike that has been a benchmark in the motocross world. Known for its powerful engine, agile handling, and reliability, the CRF450R earned a reputation as a race-ready machine capable of dominating tracks and trails.
General Overview
- Model Years: 2002-2009
- Category: Motocross / Off-road
- Engine Type: Single-cylinder, four-stroke
- Reputation: A favorite among professionals and enthusiasts, often regarded as one of the best four-stroke motocross bikes of its time.
Engine and Performance
- Displacement: 449 cc
- Cooling System: Liquid-cooled for consistent performance in high-stress environments.
- Bore x Stroke: 96 mm x 62.1 mm
- Compression Ratio: Varied slightly across years, typically 12.0:1.
- Fuel System:
- 2002-2008: Keihin FCR 40 mm flat-slide carburetor.
- 2009: Transitioned to Fuel Injection (PGM-FI) with a 50 mm throttle body, improving throttle response and efficiency.
- Horsepower: Approximately 50 HP, making it one of the most powerful motocross bikes in its class.
- Power Delivery: Smooth and linear, with strong low- to mid-range torque and impressive top-end performance.
- Starter: Kickstart (no electric start in these years).
Drivetrain
- Transmission: 5-speed manual, offering well-spaced gear ratios for motocross and off-road conditions.
- Clutch: Multi-plate wet clutch for smooth and reliable engagement.
- Final Drive: Chain drive for direct power transfer.
Chassis and Suspension
- Frame:
- Twin-spar aluminum frame introduced in 2002.
- Known for its excellent balance of rigidity and flex, contributing to agile handling.
- Front Suspension:
- Showa 47 mm inverted forks (cartridge type).
- Fully adjustable for compression and rebound damping.
- Approximately 12.2 inches of travel.
- Rear Suspension:
- Pro-Link system with a fully adjustable Showa shock.
- Approximately 12.4 inches of travel.
- Handling: Responsive and stable, with predictable cornering and excellent high-speed stability.
Brakes and Wheels
- Front Brakes: Single 240 mm hydraulic disc with a twin-piston caliper for strong stopping power.
- Rear Brakes: Single 240 mm hydraulic disc with a single-piston caliper.
- Tires: 21-inch front and 19-inch rear, optimized for motocross.
Dimensions and Weight
- Seat Height: Approximately 37.6 inches, standard for motocross bikes.
- Ground Clearance: 13.2 inches, ideal for handling obstacles on the track.
- Dry Weight:
- 2002-2008: Around 220 lbs.
- 2009: Slightly reduced to 218 lbs, due to changes in design and fuel injection.
- Fuel Capacity: 1.9 gallons (slightly larger reserve on some models).
Key Updates by Year
- 2002 (Debut Year):
- Introduced as Honda’s first four-stroke motocross bike, competing with Yamaha’s YZ426F.
- Featured a lightweight aluminum frame and high-revving four-stroke engine.
- 2004:
- Engine refinements for smoother power delivery.
- Suspension updates for better handling.
- 2005:
- Revised chassis geometry for improved cornering and overall stability.
- Slight weight reduction.
- 2007:
- Enhanced suspension settings for improved traction and damping.
- Ergonomic updates for better rider comfort.
- 2009:
- Major redesign featuring Fuel Injection (PGM-FI) for better throttle response and easier tuning.
- Revised frame for a lighter and more agile feel.
- New bodywork and graphics for a modern look.
Features
- Ergonomics: Narrow profile and lightweight design for excellent rider movement and control.
- Durability: Honda’s reputation for reliability is evident in the robust components and low maintenance needs.
- Exhaust: Tuned to balance power and noise levels, with aftermarket options readily available.
Pros
- Smooth, controllable power delivery with a broad torque curve.
- Excellent suspension and chassis balance, making it a versatile bike for various track conditions.
- Durable and reliable, even under extreme motocross conditions.
- Strong aftermarket support for parts and performance upgrades.
- High resale value due to its popularity and reputation.
Cons
- Kickstart only, which can be inconvenient for some riders.
- The carburetor (pre-2009 models) can require regular tuning, especially at varying altitudes.
- Slightly heavier compared to some competitors, though well-distributed weight minimizes the impact.
- Maintenance-intensive compared to two-stroke models, particularly for valve adjustments and oil changes.
Riding Experience
- The CRF450R offers a blend of raw power and refined handling, making it a thrill to ride.
- It excels on motocross tracks but is also capable in open trails and other off-road conditions.
- The bike is forgiving enough for skilled amateurs yet powerful enough for professional racers.
Legacy
- The CRF450R is considered one of the most influential four-stroke motocross bikes, setting the standard for performance and reliability.
- Its introduction helped shift the motocross world from two-stroke dominance to four-stroke bikes.
- Even years after production, it remains a favorite among riders and collectors, with strong demand in the used market.
If you're restoring or maintaining a 2002-2009 Honda CRF450R, its strong aftermarket and Honda's parts support make it relatively easy to keep running in top condition. With proper care, this bike remains a reliable and exhilarating machine for modern riders
Upgrade your Honda CRF450R or TRX450R/ER with the Boyesen Factory Racing Clutch Cover in sleek black. Designed to give your bike a professional, race-inspired look, this clutch cover not only enhances aesthetics but also provides superior protection for your clutch components.
Crafted from the highest grade of aluminum, this cover is strong yet lightweight, ensuring durability without adding unnecessary weight. It seals properly, guarding the inside of your engine from dirt and water, and outlasts stock covers for long-lasting performance. The super-tough, powder-coated finish resists weathering and wear, keeping your bike looking sharp even under the toughest riding conditions.
Set your ride apart from the rest with this high-quality clutch cover that combines functionality with a race-performance appearance. Ideal for off-road enthusiasts who demand both style and reliability.
Item Specifics:
- Brand: Boyesen
- Manufacturer Part Number: CC-06B / 0940-0225
- Product Name: Clutch Cover
- Type: Clutch
- Model: Factory Racing
- Color/Finish: Black / Powder-Coated
- Material: Aluminum
- Units: Each
- Riding Style: Off-Road
- Features:
- Look like a professional with the Factory Clutch Cover
- Seals properly, guarding inside of engine from dirt and water and outlasts stock covers
- Cast from the highest grade of aluminum; strong yet lightweight
- Super-tough, powder-coated finish resists weathering and wear and tear
- Package Information:
- Weight: 0.55 lbs
- Dimensions:
- Height: 2.55 inches
- Length: 7.87 inches
- Width: 7.79 inches
Fitment Table:
This Boyesen Factory Racing Clutch Cover fits the following Honda models:
Year | Make | Model |
---|---|---|
2002 | Honda | CRF450R |
2003 | Honda | CRF450R |
2004 | Honda | CRF450R |
2005 | Honda | CRF450R |
2006 | Honda | CRF450R |
2007 | Honda | CRF450R |
2008 | Honda | CRF450R |
2009 | Honda | CRF450R |
2004 | Honda | TRX450R |
2005 | Honda | TRX450R Sportrax |
2006 | Honda | TRX450R |
2007 | Honda | TRX450R |
2008 | Honda | TRX450R |
2009 | Honda | TRX450R |
2006 | Honda | TRX450ER |
2007 | Honda | TRX450ER |
2008 | Honda | TRX450ER |
2009 | Honda | TRX450ER |
Note: Please verify your motorcycle or ATV's model and year to ensure compatibility before purchasing.
Enhance your bike's performance and style with the Boyesen Factory Racing Clutch Cover. Order yours today and experience the difference on every ride!