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Boyesen Factory Clutch Cover Magnesium for Yamaha YZ250/YZ250X 1999-2023

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$95.95
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The Yamaha YZ250 is a legendary two-stroke motocross bike, widely regarded as one of the most iconic and competitive bikes in its class. Known for its lightweight handling, explosive power, and race-ready performance, the YZ250 has been a favorite among motocross enthusiasts and racers for decades.


General Overview

  • Category: Motocross / Off-road
  • Engine Type: Two-stroke single-cylinder
  • Production: Since 1974, continuously updated.
  • Reputation: One of the most successful and enduring two-stroke motocross bikes in history, recognized for its blend of performance, reliability, and ease of maintenance.

Engine and Performance

  • Displacement: 249 cc
  • Cooling System: Liquid-cooled (introduced in 1982).
  • Bore x Stroke: 66.4 mm x 72.0 mm
  • Compression Ratio: 8.9:1 (varies slightly by year).
  • Carburetor: Keihin or Mikuni 38 mm (depending on year), offering precise fuel delivery.
  • Horsepower: Approximately 46 HP, making it one of the most powerful two-stroke bikes in its class.
  • Power Valve: Yamaha Power Valve System (YPVS), introduced in the early 1980s, smooths out power delivery and enhances low- to mid-range torque.
  • Powerband: Explosive mid-to-top-end power, with strong performance across the RPM range, thanks to the YPVS.

Drivetrain

  • Transmission: 5-speed manual gearbox, optimized for motocross and off-road riding.
  • Clutch: Multi-plate wet clutch for consistent engagement.
  • Final Drive: Chain drive for durability and ease of maintenance.

Chassis and Suspension

  • Frame:
    • Early Years: Steel frame.
    • 2005-Present: Aluminum bilateral beam frame for reduced weight and increased rigidity.
  • Front Suspension:
    • KYB 48 mm inverted forks (Speed-Sensitive System or SSS).
    • Fully adjustable for compression and rebound damping.
    • Approximately 12.2 inches of travel.
  • Rear Suspension:
    • KYB single shock with linkage.
    • Fully adjustable for preload, compression, and rebound damping.
    • Around 12.4 inches of travel.
  • Handling: Known for nimble and precise handling, with excellent stability over rough terrain and jumps.

Brakes and Wheels

  • Front Brakes: Single hydraulic disc (270 mm) with a dual-piston caliper for strong stopping power.
  • Rear Brakes: Single hydraulic disc (245 mm) with a single-piston caliper.
  • Tires: 21-inch front and 19-inch rear, designed for optimal motocross performance.

Dimensions and Weight

  • Seat Height: Approximately 38 inches, standard for motocross bikes.
  • Ground Clearance: 14 inches, suitable for navigating obstacles on the track or trail.
  • Weight:
    • Dry weight: Approximately 227 lbs.
    • Wet weight: Around 231 lbs (ready to ride).
  • Fuel Capacity: 2.1 gallons, with a reserve.

Key Updates by Era

  1. 1974 (Debut):
    • Yamaha’s first dedicated motocross bike with a two-stroke engine.
    • Air-cooled with drum brakes.
  2. 1982:
    • Introduced liquid cooling, enhancing engine reliability and power.
    • Debut of the Yamaha Power Valve System (YPVS) for broader power delivery.
  3. 1990s:
    • Refinements to suspension and engine for better track performance.
    • Ergonomic improvements for rider comfort and control.
  4. 2005:
    • Major redesign with an aluminum bilateral beam frame for improved handling and reduced weight.
  5. 2015:
    • Updated suspension with KYB SSS forks, enhancing damping performance.
    • Modernized bodywork and ergonomics.

Features

  • Ergonomics: Slim design for easy rider movement and control during aggressive riding.
  • Durability: Yamaha’s engineering ensures longevity, even under extreme conditions.
  • Aftermarket Support: Extensive options for performance upgrades and customization.
  • Simplicity: Two-stroke design makes it easier to maintain compared to modern four-stroke motocross bikes.

Pros

  • Lightweight and nimble, excelling in tight tracks and corners.
  • Strong and consistent power delivery, thanks to the YPVS.
  • Reliable and durable with a reputation for low maintenance costs.
  • High-quality KYB suspension provides excellent handling and comfort.
  • Easy to rebuild and modify with abundant aftermarket support.

Cons

  • Requires frequent maintenance, including regular top-end rebuilds.
  • Vibrations can be noticeable at high RPMs.
  • Limited low-end torque compared to modern four-strokes.
  • Kickstart only, which may be inconvenient for some riders.

Riding Experience

  • The YZ250 offers an exhilarating ride with its explosive power and precise handling.
  • Ideal for motocross tracks, it performs exceptionally well in jumps, corners, and high-speed sections.
  • Its lightweight and agile design make it a joy to ride in technical terrain, rewarding experienced riders with thrilling performance.

Legacy

  • The YZ250 has won countless championships and is considered a legend in motocross and off-road racing.
  • Despite the rise of four-stroke bikes, the YZ250 remains a favorite among two-stroke enthusiasts and vintage racers.
  • Yamaha’s continuous updates ensure the YZ250 remains relevant, even in the modern motocross world.

If you're considering a Yamaha YZ250, you're investing in a time-tested, race-ready machine that delivers unparalleled excitement and performance. Its legacy as one of the best two-stroke motocross bikes ensures it will always have a dedicated following.

Elevate the performance and style of your Yamaha YZ250 or YZ250X with the Boyesen Factory Racing Clutch Cover in a striking magnesium powder-coated finish. This premium clutch cover is meticulously engineered to provide a professional, race-inspired appearance while delivering unparalleled protection for your clutch components.

Crafted from the highest grade of aluminum, this clutch cover is both strong and lightweight, ensuring durability without compromising your bike's agility. The super-tough, powder-coated finish effectively resists weathering and wear, maintaining its pristine look even under the most demanding off-road conditions. Designed to seal properly, it safeguards the inside of your engine against dirt and water, outperforming stock covers for long-lasting reliability.

Each clutch cover is individually surfaced to guarantee a perfect, leak-free fit, ensuring optimal clutch performance and preventing oil leaks. Whether you're tearing up the trails or pushing your limits on the track, the Boyesen Factory Clutch Cover offers the robustness and aesthetic appeal that off-road enthusiasts seek.


Item Specifics:

  • Brand: Boyesen
  • Manufacturer Part Number: CC-32AM / 0940-0238
  • Product Name: Clutch Cover
  • Type: Clutch
  • Model: Factory Racing
  • Color/Finish: Magnesium / Powder-Coated
  • Material: Aluminum
  • Units: Each
  • Riding Style: Off-Road
  • Features:
    • Look like a professional with the Factory Clutch Cover
    • Seals properly, guarding inside of engine from dirt and water and outlasts stock covers
    • Cast from the highest grade of aluminum; strong yet lightweight
    • Super-tough, powder-coated finish resists weathering and wear and tear
    • Asbestos-free gasket is bound with nitrile for a tight, leak-free seal
  • Package Information:
    • Weight: 0.84 lbs
    • Dimensions:
      • Height: 2.55 inches
      • Length: 8.03 inches
      • Width: 7.95 inches
  • Condition: New

Fitment Table:

This Boyesen Factory Racing Clutch Cover fits the following Yamaha models:

Year Make Model
1999 Yamaha YZ250
2000 Yamaha YZ250
2001 Yamaha YZ250
2002 Yamaha YZ250
2003 Yamaha YZ250
2004 Yamaha YZ250
2005 Yamaha YZ250
2006 Yamaha YZ250
2007 Yamaha YZ250
2008 Yamaha YZ250
2009 Yamaha YZ250
2010 Yamaha YZ250
2011 Yamaha YZ250
2012 Yamaha YZ250
2013 Yamaha YZ250
2014 Yamaha YZ250
2015 Yamaha YZ250
2016 Yamaha YZ250X
2017 Yamaha YZ250X
2018 Yamaha YZ250X
2019 Yamaha YZ250X
2020 Yamaha YZ250X
2021 Yamaha YZ250X
2022 Yamaha YZ250X
2023 Yamaha YZ250X
1999 Yamaha YZ250
2000 Yamaha YZ250
2001 Yamaha YZ250
2002 Yamaha YZ250
2003 Yamaha YZ250
2004 Yamaha YZ250
2005 Yamaha YZ250
2006 Yamaha YZ250
2007 Yamaha YZ250
2008 Yamaha YZ250
2009 Yamaha YZ250
2010 Yamaha YZ250
2011 Yamaha YZ250
2012 Yamaha YZ250
2013 Yamaha YZ250
2014 Yamaha YZ250
2015 Yamaha YZ250
2016 Yamaha YZ250X
2017 Yamaha YZ250X
2018 Yamaha YZ250X
2019 Yamaha YZ250X
2020 Yamaha YZ250X
2021 Yamaha YZ250X
2022 Yamaha YZ250X
2023 Yamaha YZ250X

Package Information:

  • Weight: 0.84 lbs
  • Dimensions:
    • Height: 2.55 inches
    • Length: 8.03 inches
    • Width: 7.95 inches

Note: Please verify your motorcycle's model and year to ensure compatibility before purchasing. 


Enhance your bike's performance and style with the Boyesen Factory Racing Clutch Cover. Order yours today and experience the difference on every ride!